CONSTRUCTION MATERIALS
INJECTION MOLDING MACHINES:
Injection Molding Machine is a machine for manufacturing plastic products by the injection molding process. It consists of two main parts, an injection unit and a clamping unit. Injection machines are classified primarily by the type of driving systems they use: hydraulic, mechanical, electrical or hybrid.
- Hydraulic:
Hydraulic presses have historically been the only option available to molders until Nissei Plastic Industrial Co., Ltd. introduced the first all-electric injection molding machine in 1983. Hydraulic machines, although not nearly as precise, are the predominant type in most of the world, with the exception of Japan.
- Mechanical:
Mechanical type machines use the toggle system for building up tonnage on the clamp side of the machine. Tonnage is required on all machines so that the clamp side of the machine does not open due to the injection pressure. If the tool half opens up it will create flash in the plastic product.
- Electric:
The electric press, also known as Electric Machine Technology reduces operation costs by cutting energy consumption and also addresses some of the environmental concerns surrounding the hydraulic press. Electric presses have been shown to be quieter, faster, and have a higher accuracy, however the machines are more expensive.
- Pneumatic:
Pneumatic type machines use the air pressure for building up the tonnage on the clamp side of the machine.
Hybrid injection (sometimes referred to as “Servo-Hydraulic”) molding machines claim to take advantage of the best features of both hydraulic and electric systems, but in actuality use almost the same amount of electricity to operate as an electric injection molding machine depending on the manufacturer.
A robotic arm is often used to remove the molded components; either by side or top entry, but it is more common for parts to drop out of the mold, through a chute and into a container.
There are two main components of Injection Molding Machine:
Injection unit
Consists of three main components:
- Screw motor drive
- Reciprocating screw and barrel
- Heaters
Clamping unit
Consists of three main components:
- Mold
- Clamping motor drive
- Tie rods, the sender is clamped onto the edge of a workbench